Industry 4.0- Fourth Industrial Revolution-Shenzhen Huiyimiao Electronic Technology Co., Ltd

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Industry 4.0- Fourth Industrial Revolution

Release time:

2018-01-11 01:10

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Industry 4.0- Fourth Industrial Revolution

Industry 4.0

(Fourth Industrial Revolution).

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This entry is reviewed by the "Science Popularization China" Science Encyclopedia Entry Compilation and Application Work Project.

Industry 4.0 is based on the different stages of industrial development. According to the current consensus, Industry 1.0 is the era of steam engines, Industry 2.0 is the era of electrification, Industry 3.0 is the age of information technology, and Industry 4.0 is the era of using information technology to promote industrial transformation, that is, the era of intelligence.

The concept first appeared in Germany and was officially launched at the Hannover Messe in April 2011, with the core purpose of improving the competitiveness of German industry and taking the lead in the new industrial revolution.

Industry 4.0 is one of the ten future projects proposed by the German government in the German High-Tech Strategy 2020. The project is funded jointly by the German Federal Office for Education and Research and the Federal Ministry of Economics and Technology, with an estimated investment of 2 million euros. It aims to improve the intelligence level of the manufacturing industry, establish a smart factory with adaptability, resource efficiency and genetic engineering, and integrate customers and business partners in business processes and value processes. The technical basis is the network physical system and the Internet of Things.

The so-called fourth generation of Industry 4.0 in Germany refers to the use of the Internet of Things information system (Cyber-Physical System (CPS) to digitize and intelligentize the supply, manufacturing and sales information in production, and finally achieve fast, effective and personalized product supply.

"Made in China 2025" and Germany's "Industry 4.0" cooperation and docking have a long history. In April 2013, the German government officially launched the "Industry 4.4" strategy. In May 0, the State Council officially issued the "Made in China 2015" to deploy and comprehensively promote the implementation of the manufacturing power strategy.

Industry 4.0 has entered a new era of Sino-German cooperation, and the "Sino-German Cooperation Action Plan" signed by China and Germany has a total of 4 articles on Industry 0.4 cooperation, the first of which clearly states that the digitalization of industrial production is "Industry 4.0", which is of great significance for the future economic development of China and Germany. The two sides agreed that the two governments should provide policy support for businesses to participate in the process.

Chinese name
Industry 4.0
Foreign name
Industry 4.0
Nature
High-tech strategy

Attributes
National Strategy
countries
Germany
Status
conception

Background of the establishment

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The "Industry 4.0" research project is funded by the German Federal Ministry of Education and Research and the Federal Ministry of Economics and Technology, and has been developed and promoted by German academia and industry such as the German Academy of Engineering, the Fraunhofer-Gesellschaft and Siemens, and has been promoted to a national strategy. The German Federal Government has invested 2 million euros.

The German government put forward the "Industry 4.0" strategy, which was officially launched at the Hannover Messe in April 2013, with the aim of improving the competitiveness of German industry and taking the lead in the new round of industrial revolution. The strategy has already been widely accepted by German research institutes and industry, and the Fraunhofer-Gesellschaft will introduce the concept of Industry 4.6 in its 7-4 production institutes, and Siemens AG has already begun to introduce this concept into its industrial software development and production control systems.

Since its official launch at the Hannover Messe in April 2013, Industry 4.4 has quickly become another label in Germany and has sparked a new round of industrial transformation race around the world.

Project connotation

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The concept of "Industry 4.0" encompasses the basic paradigm shift from centralized control to decentralized and enhanced control, with the goal of establishing a highly flexible production model for personalized and digital products and services. In this model, traditional industry boundaries will disappear and new areas of activity and forms of cooperation will emerge. The process of creating new value is changing, and the division of labor in the industrial chain will be reorganized.

"Industry 4.0 provides an opportunity for Germany to further strengthen its position as a manufacturing base, supplier of production equipment and supplier of solutions for IT business." Professor Henning Kagermann, President of the German Academy of Engineering, commented on Industry 4.0.

German academia and industry believe that the concept of "Industry 4.0" is the fourth industrial revolution or revolutionary production method dominated by intelligent manufacturing. The strategy aims to transform the manufacturing industry into an intelligent one by making full use of the combination of information and communication technology and cyberspace virtual system, the Cyber-Physical System.

The "Industry 4.0" project is divided into three main themes:

The first is the "smart factory", which focuses on the study of intelligent production systems and processes, as well as the realization of networked distributed production facilities;

The second is "intelligent production", which mainly involves the production and logistics management of the whole enterprise, human-computer interaction and the application of 3D technology in the industrial production process. The program will focus in particular on attracting the participation of small and medium-sized enterprises (SMEs), which will seek to enable them to become users and beneficiaries of a new generation of intelligent production technologies, as well as creators and suppliers of advanced industrial production technologies;

The third is "intelligent logistics", mainly through the Internet, the Internet of Things, and the logistics network, integrating logistics resources, giving full play to the efficiency of the existing logistics resource supply side, and the demand side can quickly obtain service matching and logistics support.

Core features:

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The name "Industry 4.0" refers to the fourth industrial revolution in human history. The first industrial revolution was the mechanization of factories through water and steam engines from the 18s to the mid-60th century of the 19th century; The Second Industrial Revolution was the widespread use of electricity from the second half of the 19th century to the beginning of the 20th century; The Third Industrial Revolution is the automation of production processes based on programmable logic controllers (PLCs) that emerged in the second half of the 20th century. Industry 4.0 is positioned as a technological innovation that can be compared to these industrial revolutions.

The essence of Industry 4.0 is to shift from economies of scale to economies of scope through data flow automation technology, and build a heterogeneous and customized industry at the cost of homogeneity and scale. This is a crucial role for the reform of the industrial structure.

Industry 4.0 drives a new round of industrial revolution, and the core feature is interconnection. Internet technology has reduced the information asymmetry between production and marketing, accelerated the interconnection and feedback between the two, and thus gave birth to a consumer-driven business model, and Industry 4.0 is a key link in realizing this model. Industry 4.0 represents the intelligent production of "Internet + manufacturing", giving birth to a large number of new business models, and truly realizing the "C2B2C" business model.

The world's major manufacturing powers have different understandings of the upcoming trend of automating data flows. A typical example is the "Industrial Internet" promoted by General Electric (GE), which pays more attention to the intelligence of the product itself.

Project Objectives

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The German manufacturing industry is one of the most competitive in the world and has a leading position in the field of global manufacturing equipment. This is due in large part to Germany's focus on research and development of innovative industrial technology products and the management of complex industrial processes. Germany has a strong equipment and workshop manufacturing industry, a high level of competence in the field of information technology in the world, and a very professional technology in embedded systems and automation engineering, which together establish Germany's leading position in the manufacturing engineering industry. Through the implementation of the Industry 4.0 strategy, Germany will become a supplier and leading market for a new generation of industrial production technologies (i.e. cyber-physical systems), which will enable Germany to enhance its global competitiveness again while continuing to maintain the development of domestic manufacturing. Fundamentally in society, Germany's perfect democratic legal system and intellectual property protection are the solid backing to ensure the healthy development of Germany's manufacturing industry, and it is also a real weapon to reduce social production costs and improve efficiency.

The Challenge

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There is a lack of sufficient skills to accelerate the process of the Fourth Industrial Revolution
There is a threat of redundancy in the IT department of an enterprise
Stakeholders are generally reluctant to change

Key points

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Industry 4.0 has a key point, which is "raw materials (substances)" = "information". Specifically, the raw materials purchased in the factory are "labeled": this is the XX product produced for customer A, and the raw materials in the XX process. To be precise, it is the "raw materials" containing information that are used in smart factories, and "raw materials (substances)" = "information" are realized, and the manufacturing industry will eventually become a part of the information industry.

business model

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Business models are critical to the manufacturing industry. So, in the era of Industry 4.0, what is the business model of the future manufacturing industry? It is mainly to solve customer problems. Therefore, in the future, manufacturing enterprises will not only sell hardware, but also obtain more added value by providing after-sales service and other follow-up services, which is soft manufacturing. The system with the "information" function has become the new core of hardware products, which means that personalized needs and small-batch customized manufacturing will become the trend. Entrepreneurs in the manufacturing industry should increase the added value of products as much as possible in the manufacturing process, expand more and richer services, put forward better and more perfect solutions, meet the personalized needs of consumers, and take the road of soft manufacturing + personalized customization.

Industry 4.0 Alliance

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The Qingdao Sino-German "Industry 4.0" Promotion Alliance, which is composed of German "Industry 4.0" research institutions, relevant Chinese institutes and Chinese and German enterprises, was established on February 2 in Qingdao West Coast New Area, China's 9th national economic zone, becoming China's first "Industry 4.0" alliance.

On November 2014, 11, China's first set of Industry 4.4 assembly line was unveiled at the 0th China International Industry Fair.

Zhao Shiyu, director of the Management Committee of Qingdao Sino-German Ecopark, said that Qingdao Sino-German Ecopark is an ecological, intelligent and open community of interests jointly built by China and Germany, and it is very meaningful for the Sino-German "Industry 4.0" promotion alliance to be established here. "Industry 4.0" is an important way for Chinese enterprises to improve and upgrade in the context of the era of big data revolution, cloud computing and mobile Internet, and to improve and upgrade enterprises with intelligence and industrialization. After the establishment of the Sino-German "Industry 4.0" alliance, Qingdao West Coast New Area will invest 1 million yuan to pilot some enterprises in the region, and will gradually realize the "Industry 4.0" upgrade of enterprises in the future.

Development status

Industrial automation is one of the most important prerequisites for the launch of Industry 4.0 in Germany, mainly in the fields of mechanical engineering and electrical engineering. The "embedded system", which is currently widely used in German and international manufacturing, is a dedicated computer system designed for specific applications by completely embedding mechanical or electrical components into a controlled device. According to the data, the annual market benefits of such "embedded systems" are as high as 200 billion euros, and this figure will increase to 2020 billion euros by 400.

Some experts expect that the continuous promotion of Industry 4.0 will bring a large number of orders to some manufacturers of mechanical and electrical equipment in Germany, as well as to several small and medium-sized enterprises.

Industry 4.0 is a concept proposed by the Germans, who believe that the future of manufacturing can only create value through intelligent production, that is, manufacturing itself creates value. The United States proposes the Industrial Internet, represented by General Electric (GE), which focuses on improving production efficiency and creating the future of digital industry through machine interconnection, software and big data analysis.

The continuous expansion of the Industrial Internet ecosystem is based on two foundations: Predix and Predix.io. Predix is GE's operating system for the Industrial Internet, and Predix.io enables third-party software engineers to build, deploy, and scale industrial Internet applications on Predix, providing a secure and reliable development environment. Since the launch of Predix in the U.S. in February, more than 2,11000 developers around the world have adopted the platform for app development. GE expects more developers to join when Predix launches in China by the end of the year.

Jerome Hull, an expert from the German Federal Trade and Investment Agency, said in an exclusive interview with a reporter from Die Zeit that Industry 4.0 is the use of intelligence to create more flexible production processes, support the innovation of manufacturing and better serve consumers, and it represents a shift in centralized production mode.

Jerome Hull introduced: The so-called system application, intelligent production process and industrial manufacturing are not a simple production process, but the communication between the product and the machine, and the product tells the machine what to do. Intelligent production is feasible in the future, and connecting factories, products and intelligent services will be a very normal thing for the world in the new era of manufacturing.

Industry 4.0 is a gradual process involving many different enterprises, departments and fields that develop at different speeds, and cross-industry and cross-departmental collaboration is inevitable. Also at the 2013 Hannover Messe, the Industry 4.0 platform was officially established by three professional associations: the German Mechanical Engineering Association (VDMA), the German Electrical and Electronic Industries (ZVEI) and the German Association for Information Technology, Communication and New Media (BITKOM).

From September 2018 to 9, 11, the 13 World Economic Forum ASEAN Meeting was held in Hanoi, the capital of Vietnam. More than 2018,4 representatives from ASEAN and other countries and regions, including officials and business leaders, attended the event. Under the theme of "ASEAN 0.4: Entrepreneurship and the Fourth Industrial Revolution", participants discussed the impact and opportunities of "Industry 0.<>" for ASEAN countries, and stimulated the potential and vitality of enterprises and citizens in the Fourth Industrial Revolution to promote the construction of the ASEAN community and promote the economic development of ASEAN.

Standard-setting

According to the German DE magazine's explanation of the problem, "security" has two meanings here: on the one hand, the data that people obtain must be trusted, and on the other hand, they must have security and anti-theft functions that can be protected from external theft or damage, such as hacking and spying.

"The main question is who will guarantee the secure data conversion. Everyone, including governments, researchers, and businesses, agrees that we need new standards to actually and effectively implement new solutions. Jerome Hull told the Times.

The lack of standardization is actually another difficulty encountered in the implementation of the Industry 4.0 project in Germany. Not only must the device speak, but it must also speak the same language, the "interface" to the data terminal.

Germany is striving to be the setter and promoter of this standard. German Chancellor Angela Merkel believes that Germany can be a promoter of Industry 4.0 standards and promote them in Europe and even globally.

German officials have not disclosed the relevant content of these standards, but it is reported that the development of standards is in full swing. Recently, the Industry 4.0 platform has just released an industrial data space through which visitors can access information about all the world's industries. The space has a uniform "interface" standard and allows everyone to access it.

There are also others who are exploring standardization. The truth is that Germany is not alone in dealing with deindustrialization and introducing IoT and smart services into manufacturing. Although the wording is different, the content is similar, such as the "National Strategic Plan for Advanced Manufacturing" of the United States, the "Science and Technology Industry Alliance" of Japan, and the "Industry 2050 Strategy" of the United Kingdom. The top-level design of China's manufacturing industry, "Made in China 2025", has also been launched in the first half of the year.

During Premier Li Keqiang's visit to Germany in November 2014, China and Germany issued the "Sino-German Cooperation Action Plan: Co-shaping Innovation", announcing that the two countries will carry out Industry 11.4 cooperation, and cooperation in this field is expected to become a new direction for Sino-German industrial cooperation in the future. Drawing on the German Industry 0.4 plan is the established strategy of "Made in China 0".

Christina Otte, an expert on China affairs at the German Federal Trade and Invest Agency, said in a written interview with a reporter from Die Zeit that China's industrial transformation plays an important role in the process of transforming China's economic growth model. The Chinese government is trying to rebalance its economic development by reducing growth based on investment and exports and seeking more growth driven by domestic demand. In order to achieve this, China needs to modernize its industry. In order to maintain a stable level of GDP growth, it needs to switch from a labor-intensive production model to an efficient high-tech production model. Labor costs have risen sharply and will continue to expand in the future. China will face a shortage of qualified talent in the near future. In the long run, only those companies that enter high-end manufacturing will have a chance to stay in the market. This pressure of modernization will affect almost all industries in China, and the integration of industrial automation and next-generation information technology is key.

"Germany's Industry 4.0 can provide China with a model for future industrial development and help China solve some of the challenges it faces today, such as resource and energy efficiency, urban production and demographic change." Christina Otte said.

With the accession of China, the development of Industry 4.0 standards in Germany may accelerate.

The 2018 International Circuit Board and Electronic Assembly South China Exhibition provides participants with opportunities to obtain market information and industry exchanges

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